Double Mitre Cutting Saw SW 453 Reverse Garda-3
SW 453 Reverse Garda - 3 Double Mitre Saw – Ultimate Precision with 3 NC Axes
Industry Solutions
Key Features
Description
SW 453 Reverse Garda - 3 Double Mitre Saw – Ultimate Precision with 3 NC Axes
The SW 453 Reverse Garda - 3 double mitre saw is the advanced solution for demanding cutting applications. Equipped with three NC axes for length positioning and for tilting the saw blades both outward and inward, it delivers maximum automation, outstanding repeatability, and exceptional flexibility in profile processing.
Rigid Machine Bed for Consistent Accuracy
The machine bed is designed as a torsion - free welded steel construction and features round guideways in the longitudinal direction. This robust design ensures smooth motion, high rigidity, and consistently precise cutting results—even under continuous operation.
Powerful NC - Controlled Saw Units
Each saw unit is driven by a 2.2 kW motor (400 V/50 Hz) and achieves a cutting speed of 73 m/s. The saw feed is linear from back to front and hydropneumatically controlled, with a manually adjustable, infinitely variable feed rate.
The saw stroke length is manually adjustable and automatically controls the return stroke.
Electronic swiveling of the saw units allows precise angles of 22.5° outward and 135° inward, fully NC - controlled for maximum accuracy and repeatability.
The machine is supplied as standard with two carbide circular saw blades Ø 500 × 30 mm, Z 120. Each saw unit is equipped with a chip extraction port Ø 80 mm and pneumatic safety guards.
Moving Roller Conveyor for Secure Profile Handling
A 2.4 m moving roller conveyor, mounted on the right saw head, ensures optimal support of long profiles. A horizontal clamping cylinder securely fixes the workpiece during cutting.
Precise NC Length Positioning
The left saw unit is fixed on the machine base, while the right unit is motor - driven and movable.
Positioning accuracy: ± 0.15 mm
Maximum traverse speed: 22.5 m/min
The NC length positioning automatically compensates for saw angles and profile height, guaranteeing maximum dimensional accuracy for straight and mitre cuts.
Automatic Profile Height Measurement
Automatic profile height measurement with longitudinal compensation, including a horizontal clamping cylinder, ensures consistent precision and reliable fixation of various profile dimensions.
High - Performance Clamping System
Each saw head is equipped with two horizontal and two vertical pneumatic clamping cylinders. An additional horizontal clamping cylinder is located on the fixed saw unit, positioned to the left of the saw blade.
In the event of a pressure drop, all horizontal clamping cylinders remain engaged, ensuring maximum process safety.
Optimized Profile Support
A pneumatically swiveling profile support is positioned between the two saw heads, improving stability and handling of long or heavy profiles.
Safe and Ergonomic Two - Hand Operation
Operation is performed via a two - hand control system. The profile is clamped by pressing one button; pressing the second button within 1.5 seconds initiates the cutting cycle. Releasing either button immediately retracts the saw blade, ensuring maximum operator safety.
Modern Control System and Advanced Software
The machine is controlled by an industrial PC with Windows Embedded and a 15.0” HMI touchscreen. The powerful software supports:
Single - cut processing
Cut list processing and management
Creation of cut lists via keyboard
Import of cut lists via USB or network
Automatic corner angle calculation and incremental cutting
Overlength cuts
Short cuts from 5 mm cutting length
Trim cuts
Management and printing of labels with data or barcodes