Machining Center MC 305 Gianos 5A

MC 305 Gianos TM DPM_MMI Machining Center – Advanced 5 - Axis Power for Maximum Productivity

The MC 305 Gianos TM DPM_MMI machining center is a high - performance solution for the precise and efficient machining of aluminum, PVC, and steel profiles. Featuring five CNC - controlled axes, the machine delivers exceptional flexibility, high dynamics, and intelligent automation—ideal for demanding industrial production environments.

Robust Machine Construction for Maximum Stability

The machine frame is manufactured as a stable, stress - relieved welded steel construction and equipped with hardened linear guideways. A fully enclosed protective cabin across the entire machining length and two pneumatically opening safety doors ensure maximum operator safety and excellent accessibility.

High - Performance Milling Spindle

The milling spindle provides 8.5/10.2 kW (S1/S6) with a torque of 13.5/16.2 Nm (S1/S6) and reaches speeds of up to 24,000 rpm. It is air - cooled, features an HSK - F63 tool holder, and is equipped with a minimum quantity lubrication system with level monitoring, ensuring outstanding machining quality and long tool life.

Central Tool Magazine with High Capacity

The centrally integrated 11 - station tool magazine accommodates drilling, milling, and tapping tools, angle heads, and disc cutters up to Ø 200 mm, providing excellent flexibility for complex machining tasks.

Intelligent Workpiece Clamping with MAM Function

Each clamping beam is equipped with four pneumatic profile clamps with a clamping range of up to 200 mm.

Automatic positioning is available in two versions:

DPM version: positioning via a device on the Z - axis

MMI version: independent positioning via individual drives including the MAM function

The MAM function (Moving Automatic Module) automatically detects when a clamp is located within a machining area and repositions it autonomously, ensuring uninterrupted machining, increased process safety, and reduced non - productive time.

Precise Workpiece Positioning

A total of four pneumatic reference stops, positioned on the A and B axes (left and right), ensure precise and repeatable workpiece positioning.

Extended Axis Travels and High Dynamics

The MC 305 Gianos TM DPM_MMI offers generous travels and outstanding traverse speeds:

X - axis: 7,430 mm

Y - axis: 530 mm

Z - axis: 410 mm

A/B axes: ±125° with a split clamping beam, allowing independent swiveling of each axis

The maximum machining length on the X - axis is 7,223 mm, or two sections of 3,400 mm each. Depending on the A/B axis position, optimized machining ranges are available in Y and Z. Detailed diagrams are provided for precise determination of the working areas.

Versatile Machining Capabilities

The machining center supports:

Linear and circular interpolation on two axes (X/Y)

Three - sided machining by swiveling the A and/or B axes (90° – 0° – 90°)

End - face machining using disc cutters

Optional machining with angle head for extended applications

Flexible Operating Modes for Maximum Throughput

The machine enables:

Machining of one profile bar over the entire machining length

Machining of up to four profile bars in divided machining length

Pendulum operation, enabled by the split safety door, for parallel loading and machining

User - Friendly Operation and Advanced Software

Operation is performed via an 18.5” touchscreen, supported by mouse and keyboard. The integrated 3D CAD/CAM software and ISO - compliant programming system ensure intuitive operation and seamless integration into existing production workflows.

Reliability in Continuous Operation

A CNC - controlled automatic central lubrication system with level monitoring ensures optimal lubrication of all axes. Optional remote service for the machine software supports maintenance and diagnostics from a distance.

Large Working Area with Compact Industrial Design

With a length of 9,230 mm (or 9,770 mm including additional magazines), a width of 2,610 mm, a height of 2,260 mm, and a weight of 4,450 kg, the MC 305 Gianos TM DPM_MMI combines a large working area with a robust, industrial - grade machine design.